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-   Volvo 240, 740 & 940 (https://volvoforums.com/forum/volvo-240-740-940-12/)
-   -   940 Turbo stalls randomly while driving (https://volvoforums.com/forum/volvo-240-740-940-12/940-turbo-stalls-randomly-while-driving-99916/)

940newb 05-14-2019 12:10 PM

940 Turbo stalls randomly while driving
 
Started happening few days ago. Has happened 6 times now. Conditions have been: driving 20-30 mph and beginning to slow (not necessarily braking). All but 1 time was slowing, via coast, uphill (that 1 time was coasting downhill).
The dash goes dark only momentarily before illuminating again (as if key were turned on for accessories but not as far as ignition). I put the car in park and it starts with no issue.

I figure it must be bad wiring somewhere. First thing I checked was the battery connections - all solid with no wiggle/play in them. Given that the car starts fine, I'd rule out starter wiring.
I found no obvious visual indication of cracks, frays, etc. to wiring to alternator or distributor.

Experienced this before? Recommendations for next steps?

Model year = 1995

lev 05-14-2019 06:34 PM

I'd start with the Crankshaft Sensor, then the fuel relay, both most likely culprits with the symptoms you describe.

940newb 05-15-2019 10:40 AM

Thanks very much.
Buying a new sensor today.

940newb 05-24-2019 11:58 AM

new OEM Sensor installed. Not the issue. Car stalled 3 times day after the install.
moving to fuel relay.
Alternator starting to have a bit of play in the pulley. Could that create a momentary loss of spark and thus stall?

mt6127 05-24-2019 01:16 PM

does the battery light ever come on? not likely the alternator as these older cars can run off the battery (until it drops voltage).

940newb 05-24-2019 02:13 PM

When car stalls all dash lights illuminate. At stall, I simply put the car in Park and re-start, without issue.
battery light does not come on otherwise.
Must say that stalling in the center lane of the road during the commute to work is not fun.

lev 05-24-2019 06:17 PM

Did you ever change the fuel relay? How many miles?

940newb 05-27-2019 08:30 PM

Car has about 175,300 miles.
Waiting of the fuel pump relay to arrive. Could not find it locally.
Hopefully will receive by the end of the week.

dnarby 06-02-2019 04:31 PM

Clean and re-seat all grounds, even if they seem unrelated. I had a problem where when I switched from low to high beams on the headlights the motor would cut out for a split second (1992 740).

I unseated all the grounds up by the headlights, cleaned the tabs, then reseated them. Problem solved.

940newb 06-03-2019 12:45 PM

Finally changed the fuel relay 3 days ago. (our volvo parts specialist friends in Oregon provided the wrong part number. ended up having to place a second order with a different vendor)
Drove mostly on the highway since, without issue. This morning the car stalled again. Arrgh!

I will re-seat grounds as suggested above when I can get to it.

Thanks to all who have provided potential solutions.

940newb 06-06-2019 05:15 PM

I have finally changed the fuel relay - go the wrong part number from our friendly supplier in OR and had to order elsewhere.
Got by with couple days of driving before stalling again - same conditions: slowing from ~30 mph on a change of grade - flat to uphill or cresting a hill.

I have checked the major ground connections - though need to check those of headlights per dnarby.

The car has on a few occasions started to stall but actually didn't. During these the "check engine" light glows momentarily then all is fine.

While under the hood I noticed a few vacuum line could use replacement. Could ratty vacuum cause this under the conditions described?

ps - car has 175,000 miles


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