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-   Volvo S80 (https://volvoforums.com/forum/volvo-s80-18/)
-   -   Need help from someone experienced with s80 repair (https://volvoforums.com/forum/volvo-s80-18/need-help-someone-experienced-s80-repair-56080/)

Dniesyn@gmail.com 07-21-2011 09:37 PM

Need help from someone experienced with s80 repair
 
Hey, Ive got a 2004 6cyl s80. It needs a new flywheel and me and my brother are going to try to repair it ourselves. If anyone has done transmission work or perhaps even replaced the flywheel specifically we could use any of your tips or expertise. What we need are tips as far as what sort of book to buy, service manual, ect. What special tools, if any, we need. And any potential problems as far as removing the transmission. Any help is appreciated. Thanks!

537playing 07-22-2011 09:11 PM

21: Crank mechanism, B6294T
http://localhost/Vida/Images/icon_back.gif http://localhost/Vida/Images/icon_next_dis.gif http://localhost/Vida/Images/button_arrow.gif Print Replacing the carrier plateSpecial tools:
999 5112
999 5678

RemovalPreparatory work
Remove the transmission according to Transaxle, removing .

Removing the carrier plate
Remove the engine speed (RPM) sensor with the bracket. Place it to one side.

http://localhost/Vida/DataImages/090...5ee33_0_0.jpeg
Block the carrier plate using gear sector 999 5112 .
  • Remove:
    <LI class=commonText>all screws
    <LI class=commonText>the carrier plate
  • gear sector 999 5112 .
http://localhost/Vida/DataImages/090...5e2c0_0_0.jpeg
Check the crankshaft seal for leakage.
To replace the crankshaft seal, refer to the car model and year.

InstallationInstalling the carrier platehttp://localhost/Vida/DataImages/090...5ee39_0_0.jpeg
Note! Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.
Use tool 999 5678 , which consists of 3 studs with nuts.
  • Install:
    <LI class=commonText>The 3 studs belonging to tool 999 5678 , distributed as illustrated
  • the carrier plate.
Note! Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate.
Locate gear sector 999 5112 against the carrier plate.
Pull the flywheel towards the crankshaft using the three nuts on special tool 999 5678 .

Caution! The carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.
Install 7 new screws. Tighten crosswise. Tighten to 45 Nm.
Remove the 3 nuts and studs.

Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm. Then angle-tighten all 10 screws crosswise to 50°.
Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm.

Finishing
Install the transmission according to Transmission, installing .

tony1963 07-23-2011 07:05 AM

Can I bring lawn chairs and beer and watch?


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