General Volvo Chat Post Your Questions And Comments on any of Volvo's many models.

2.4i oil trap change with pics

Thread Tools
 
Search this Thread
 
Old Aug 12, 2012 | 04:33 PM
  #1  
erohver's Avatar
Thread Starter
|
Junior Member
Joined: Aug 2012
Posts: 4
Likes: 0
From: Champlain, NY
Default 2.4i oil trap change with pics

I recently changed the Oil Trap/PCV on my 2007 V50, which should be the same procedure for the S40 and other 2.4 engines. Overall it was about a three hour job, I took a few brakes along the way.


Name:  IMG_0574-1.jpg
Views: 15217
Size:  247.2 KB

It isn't necessary to remove the airbox, just move it as far to the drivers side as possible.

Start by removing the air filter and right side electrical cover (ECM?) to expose the electrical connectors.

Name:  IMG_0575-1.jpg
Views: 16967
Size:  197.3 KB

Disconnect the latch connectors on the control module, there's a zip-tie further down the harness that needs to come off later.

Name:  IMG_0577-1.jpg
Views: 13340
Size:  186.4 KB

Disconnect the vacum hose at the side of the airbox.



Name:  IMG_0576-1.jpg
Views: 13435
Size:  182.2 KB

Disconnect the air intakes on both sides of the airbox.

Name:  IMG_0578-1.jpg
Views: 13737
Size:  211.6 KB

Name:  IMG_0580.jpg
Views: 13964
Size:  180.5 KB

The airbox is held into place with plastic posts that press into rubber bushings, carefully pull the airbox loose but not all the way out.

Name:  IMG_0581.jpg
Views: 13338
Size:  126.2 KB

With the airbox lifted a bit, remove the wiring bracket (torx fastener) at the right rear of the airbox and remove any zip-ties. The wiring also attaches to the bottom of the airbox via a plastic bracet, this will slide out of it's slot once everything else is loose.

Name:  IMG_0583.jpg
Views: 13152
Size:  202.5 KB

Name:  IMG_0584.jpg
Views: 13606
Size:  223.6 KB

Name:  IMG_0586.jpg
Views: 13285
Size:  166.5 KB

Once the wires and hoses are free, carefully move the airbox as far as possible to the drivers side...it takes finesse.

Time to liberate the oil trap. There are two hoses and an electrical connector on top of the trap, remove the electrical connector and the small hose. The large hose comes off later when the trap is loose.

Name:  IMG_0588.jpg
Views: 13297
Size:  133.2 KB

Name:  IMG_0587.jpg
Views: 14183
Size:  196.0 KB

Remove the oil dipstick bracket from the front of the trap, and remove the top mount bolt for the trap (this is the trickiest one to get to, but not bad.)

Name:  IMG_0589.jpg
Views: 13287
Size:  147.5 KB

Remove the skid plate to allow access to the bottom trap bolts and clamps.

There's a clamp and a zip-tie further up that need to come off.

Name:  IMG_0593.jpg
Views: 13194
Size:  152.7 KB

Remove the three remaining bolts from the oil trap, by now it's free and you may have some oil spillage. Mine didn't lose a drop though.

Name:  IMG_0594.jpg
Views: 13170
Size:  158.2 KB

Making sure all wires are clear, pull the trap away and down a bit to remove the larger "S" hose, then carefully work it upward and out. This took me a few minutes and the alternator wire was in the way a bit. Fun fun fun!

By now you should see something like this. Hooray! Clean the sealing surfaces and install the new trap. Reverse steps, replacing zip-ties along the way.

Name:  IMG_0600.jpg
Views: 15573
Size:  233.7 KB

Name:  IMG_0601.jpg
Views: 14281
Size:  241.2 KB

NOTE: The oil dipstick and wiring clamp mount holes are not threaded on the new unit, run the bolts down BEFORE installation to tap new threads ahead of time or you'll be inventing new swear words and may possibly throw something.

I hope someone finds this helpful, I had fun.


Eric
 
Reply
Old Jun 27, 2018 | 11:00 AM
  #2  
jmcoy's Avatar
Junior Member
Joined: Jun 2018
Posts: 1
Likes: 0
Default Thanks!

erohver thanks for the details and photos. I need to perform this and will use this as guidance.
 
Reply
Old Jun 30, 2018 | 10:42 AM
  #3  
donf's Avatar
Senior Member
Joined: Apr 2009
Posts: 673
Likes: 14
Default

This sort of tutorial is what makes reading these forums worthwhile!
Good info, great pictures. Very well done, thank you even though I don't have a 2.4 (yet!).
 
Reply
Old Oct 23, 2018 | 08:29 AM
  #4  
nhmtbiker's Avatar
Junior Member
Joined: Mar 2012
Posts: 2
Likes: 0
Default Thanks

I will be trying this after the kit comes in this week! Definitely have the whistling that stops after removing the dipstick. Did register a code P0171. Tried cleaning up the Mass air flow sensor which may have cleared the code but the whistling remains at idle.
 
Reply
Old Jan 16, 2019 | 03:20 PM
  #5  
Rlhernandez86's Avatar
Junior Member
Joined: Jan 2019
Posts: 1
Likes: 0
Default Where to get parts

Where is the best place to get replacement parts for the oil trap replacement. I’ve seen some forums say that you will also need a new gasket and some hoses?
 
Reply
Old Jan 17, 2019 | 06:46 AM
  #6  
nhmtbiker's Avatar
Junior Member
Joined: Mar 2012
Posts: 2
Likes: 0
Default FCP Euro

I ordered the kit from FCP Euro, but only ended up using the housing. Left the hose and intake manifold intact.
https://www.fcpeuro.com/products/vol...0-v50-l5pcvkit

This did clear the whistling and engine code.
 
Reply
Old Oct 1, 2024 | 03:21 PM
  #7  
Wimby's Avatar
Junior Member
Joined: Jun 2024
Posts: 1
Likes: 0
Exclamation

Excellent. My problem is I push the pedal Alloway down on the red light and there is no power to take off, after passing 2,000rpm. The power is crazy. I have released the pedal and the power is poor again, I have to play with the pedal but no code on the pedal or TPS loop is reading well.
 

Last edited by Wimby; Oct 1, 2024 at 03:25 PM.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
flipstah
Volvo 240, 740 & 940
1
Aug 4, 2016 10:37 AM
Johnny Mullet
Volvo V70
23
Dec 29, 2013 05:13 PM
gilber33
Volvo 850
12
Apr 24, 2012 09:09 PM
cheesecake
Volvo 850
33
Sep 17, 2009 12:13 PM
silencecom
Volvo S80
3
Sep 14, 2009 09:38 PM




All times are GMT -5. The time now is 02:27 AM.