Horn Switch Replacement 1992 Volvo 940

Old Sep 27, 2011 | 07:50 PM
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Default Horn Switch Replacement 1992 Volvo 940

I am interested in replacing the horn switches on my 1992 Volvo 940 Sedan. This model has a small horn button on each side of the airbag. I recently purchased a new switch assembly on Ebay.
It is important to note that the horns are currently functional, but the horn switches do not reliably connect the horn circuit. I can play with the buttons by pushing on them, in various places to enable the horn.
Can someone provide me instructions on how I can replace the switches? I am able to remove the switch covers to reveal the copper switch pad, but I need help removing the individual switches and the switch harness. The switch assembly I purchased seems to be complete in that the wires exist between the switches and there are two different contacts that somehow attach to the steering column.
Some help would be greatly appreciated. Thanks
 
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Old Sep 29, 2011 | 06:51 PM
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I believe you have to take off the Air Bag to get to the plugs. Not that hard... Disconnect the battery and wait 20 mins. Use a Torx 20 (I think) long shaft to unscrew the two bolts in the back of the bag. Remove the bag and change the horns plugs.
 
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Old Oct 6, 2011 | 11:19 PM
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Lev, Thanks for providing me some guidance on this one. Especially the battery disconnect prior to disturbing the Air Bag. The Torx head is actually a Torx 30, and yes you need a driver that gives you approximately 2 3/8" reach. Although I had a new switch assembly complete with wiring harness and the proper ground connector and positive contact, I opted for simply using the existing wiring harness and simply installing the new horn switches via the blade contacts. Using the new harness would have forced me into removing the steering wheel to install the new spring loaded positive contact. My problem was with the old switch pads and the horn buttons now work like new!

Thanks Again,
 
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Old Jan 29, 2012 | 09:48 PM
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where is the horn located on a 92 volvo 940 gl?
 
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Old Jan 29, 2012 | 09:49 PM
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someone said its under the front bumper is this true?
 
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Old Jan 29, 2012 | 11:40 PM
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Behind the front bumper, driver's side. Just look up, don't even need a jack...
 
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Old Feb 5, 2012 | 11:44 PM
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thanks when the weather gets warmer I will have to check that out.
 
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Old Apr 25, 2015 | 04:33 PM
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hey .. what ?
so ... you disconnect the battery, wait 20 minutes, use a 30 torx driver to remove airbag, ..... then what ?
i have a '92 740 that i need to clean the horn button contacts.
lets up date this .... please !

philip
 
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Old Apr 25, 2015 | 06:09 PM
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the horn buttons have a 'slip contact' which contacts a ring. thats what usually fails.



part number 2.

Steering wheel For cars without leather steering wheel For vehicles with leather steering wheel. Fits: Volvo | Volvo Parts Webstore
 
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Old Apr 25, 2015 | 07:18 PM
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thank you so much mr. pierce !!!
that helps me heaps.
about the 20 minute wait ... is there any real danger of 'hurting' the airbag unit removing it ... then reinstalling ?

thank you again for such a quick reply !
philip

ps is there a link you could point me to that shows this pic and more .. how to correctly take things apart ?
 

Last edited by philipE; Apr 25, 2015 at 07:21 PM.
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Old Apr 25, 2015 | 08:51 PM
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when you take off the airbag it should all be self evident with a bit of common sense

I forget if you have to take the steering wheel off or not. if so, unlock the ignition lock, and use a padded 2x4 stuck through the spokes of the wheel and wedged against the floor/console to stop the wheel from turning, while you use a big socket and breaker bar to get the nut off. you can probably find pictures and videos of doign this.
 
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Old Apr 25, 2015 | 09:02 PM
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thank you very much.
very helpful ...
philip
 
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