Volvo 850 Made from 1993 to 1997, this Volvo line was available in both a wagon and a sedan, both with were graced with several trim levels.

Exhaust broke behind cat

Thread Tools
 
Search this Thread
 
Old Nov 4, 2012 | 05:45 PM
  #1  
MainerInMitten's Avatar
Thread Starter
|
Junior Member
Joined: Oct 2012
Posts: 4
Likes: 0
Default Exhaust broke behind cat

Hey all --

Another week, another problem with my 1994 Volvo 850 N/A 157,000 miles.

My exhaust had been leaking a little for a month or so and today, as I pulled into the grocery store, my cat broke off from the pipe right behind it.

What's the repair like on this? I dropped my car off at the shop, but I wanted to be educated about my options. Is it a clamp that held it? A weld?

Any help here would be good.
 
Reply
Old Nov 4, 2012 | 09:33 PM
  #2  
Kiss4aFrog's Avatar
Administrator
Joined: Mar 2010
Posts: 4,517
Likes: 12
From: Cape Coral, FL
Default

Mine broke there too. Right at the back of the cat. OEM it's one piece from the manifold/turbo half way back to the muffler.
They might be able to do something to patch it but the right way to do it is to replace that section of pipe which includes the cat. It's not cheap.
If you ordered it on Rockauto.com it would be around $200 for that pipe. If you used an auto parts store it's around $300.
The main problem is that the pipe isn't a standard size. If it or any cars pipes break in most cases they aren't a standard size where you can just grab a coupler and slip it in, clamp it down and be good. Usually you need to do some filling with a welder to have a secure seal that isn't leaking.

Mine broke in early winter and I really did a horrible shade tree repair. I grabbed a connector big enough to slip over the pipe and slipped it in place and tack welded it in. It wasn't tight but it kept the pipe up off the ground. Then I ordered a complete stainless steel exhaust for it. Breaking the OEM one was my excuse for getting the OBX stainless steel exhaust. Until then I just couldn't bring myself to part with the $$ for the OBX. My repair bought me some time and I ended up getting a complete new OBX system for under $400 including shipping. I was a happy camper and the OBX really did have great fit and finish. Considering I did it on my back in the garage on jack stands it really did fit well. And no I don't get a commission on them
 
Attached Thumbnails Exhaust broke behind cat-exhaust-system-non-turbo.jpg   Exhaust broke behind cat-exhaust-cat-stock-non-turbo.jpg   Exhaust broke behind cat-exhaust-pipe-adapter.jpg   Exhaust broke behind cat-exhaust-obx-stainless-steel-full-turbo-back.jpg  
Reply
Old Nov 7, 2012 | 03:52 PM
  #3  
Ozark Lee's Avatar
Senior Member
Joined: Jan 2008
Posts: 736
Likes: 2
From:
Default

If you can find a good independent muffler shop they might be able to weld it back on. Stay away from the Midas and Meineke type places. I use an outfit called Buzz's Muffler Shop and they can weld about anything for under $75.00. Just look under mufflers on Google or the Yellow Pages.

...Lee
 
Reply
Old Nov 8, 2012 | 02:11 AM
  #4  
Kiss4aFrog's Avatar
Administrator
Joined: Mar 2010
Posts: 4,517
Likes: 12
From: Cape Coral, FL
Default

Yup, a muffler shop should be able to put it back together too.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
stevenro64
General Volvo Chat
1
Apr 19, 2011 05:23 PM
Ghost Brick
Volvo 260, 760 & 960
1
Aug 24, 2010 08:12 PM
91shelby
Volvo 850
2
Apr 24, 2010 10:06 PM
yap
Volvo V70
5
Apr 16, 2010 07:29 AM
flamejet
Volvo 850
7
Nov 29, 2005 10:21 PM




All times are GMT -5. The time now is 03:17 AM.