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02 s40 1.9d cutting out at junctions etc

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Old Oct 14, 2005 | 01:04 PM
  #1  
SIMMO's Avatar
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Default 02 s40 1.9d cutting out at junctions etc

Hi, I need urgent help with this porblem, my s40 stalls as i approach a stop but will start no problem after, also when idling it drops revs to almost stall point and then picks up again, i have had to zip tie the accelerator pedal at a point where it holds revs at just above 1000 rpm. also struggles to accellerate after 3000rpm almost like it is not getting fuel, i have changed all the obvious stuff like filters and also had some valve on the turbo de-coked...can anyone please help with this problem or does anyone know how to adjust idling correctly.........

Many thanks for any input and advice

Simmo
 
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Old Oct 14, 2005 | 10:16 PM
  #2  
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Default RE: 02 s40 1.9d cutting out at junctions etc

You can't adjust the idle the computer does it.
On the front of where the cable is look for a cylinder looking thing.That is the idle motor.Try removing it and cleaning it and see if it helps.Also check all the fuses under the hood good and make sure none are blown.
 
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Old Oct 15, 2005 | 03:06 AM
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Default RE: 02 s40 1.9d cutting out at junctions etc

Hi, when you say look for cable i guess you mean the accelerator cable ?. i have had a look for this and as far as i can see there is no cable, the pedal is fitted direct onto an electrical unit of some sort.!!!!

Cheers
 
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Old Oct 15, 2005 | 11:37 AM
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Default RE: 02 s40 1.9d cutting out at junctions etc

Then you must have a 2004.5 or a 2005 S40 correct?
 
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Old Oct 15, 2005 | 11:54 AM
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Default RE: 02 s40 1.9d cutting out at junctions etc

Hi, no i have a 2002 s40 115hp 1.9d se
 
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Old Oct 15, 2005 | 01:28 PM
  #6  
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Default RE: 02 s40 1.9d cutting out at junctions etc

The S40's weren't the electronic setup till 2004.5.
There should be a cable under the hood under a plastic cover.The cover has 1 phillips screw and 1 torxes 30 screw holding it on the motor.
 
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Old Oct 18, 2005 | 02:07 PM
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Default RE: 02 s40 1.9d cutting out at junctions etc

Hi, i have had a look at the accelerator pedal and it is mounted direct to a black box , there are no cables connected ????
 
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Old Oct 18, 2005 | 09:24 PM
  #8  
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Default RE: 02 s40 1.9d cutting out at junctions etc

Then it definitaly isn't a U.S. car.
Im not sure then.We had cables till 2004.
 
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Old Aug 2, 2006 | 11:08 AM
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Default RE: 02 s40 1.9d cutting out at junctions etc

SIMMO,

Did you solve this problem? if so how?

Does anyone else know what might be the problem here? I have exactly the same symptoms, driving is fine, then after some period of time (could be 5 mins, could be an hour), the power becomes iffy, and idling rough, then eventually the car stalls and cannot be restarted for 10-30 mins or more. I have a 1998 2.0T manual.
 
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Old Aug 3, 2006 | 11:56 AM
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Default RE: 02 s40 1.9d cutting out at junctions etc

2001 S40 with same problem. Dealer repalced the idler motor $330. No issues now with idling.
 
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Old Aug 9, 2006 | 05:36 AM
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Default RE: 02 s40 1.9d cutting out at junctions etc

ORIGINAL: OHVolvo

2001 S40 with same problem. Dealer repalced the idler motor $330. No issues now with idling.
Are there not two problems that SIMMO originally described? 1) the revs dropping issue and 2) the fueling/firing problem where you cannot rev past a certain amount, and revs droppnig, and then cannot restart.

Did you have both symptoms?
 
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Old Aug 9, 2006 | 08:46 PM
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Default RE: 02 s40 1.9d cutting out at junctions etc

My car would not idle and it would shut off. I would have to press on the gas pedal to keep it running and to get it restarted.
 
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