Volvo S40 The S40 is Volvo's most affordable sedan with all the amenities of a luxury sports car.

Plug boots on 01

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Old Feb 10, 2008 | 11:39 AM
  #1  
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Default Plug boots on 01

I had a little trouble removing the plugs from our 2001 S40. The neoprene(?) boots at the end of the plastic plug connectors stayed stuck to the plugs when I pulled the ignition wires off plugs 1 & 2. I demolished one of the boots trying to tease it off with needle nose pliers. I was able to tease the second one off using a pick tool with a 90 degree bend in the end.

1) How important is this boot? Can I run without it?

2) Can I buy just the boots anywhere, or to I need to purchase the entire plug wire set? I had no luck locating them at myswedishparts.com or thevolvosite.com.

Here's the boot:


 
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Old Feb 10, 2008 | 05:25 PM
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Default RE: Plug boots on 01

I would buy a new set of wires.
 
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Old Feb 11, 2008 | 06:55 AM
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Default RE: Plug boots on 01

you need a new set now.
 
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Old Feb 11, 2008 | 08:23 AM
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Default RE: Plug boots on 01

When you reinstall the plugs, put a dab of copper paste on the plug threads so that the plugs will come out easily next time you want to change plugs. On the rubber boot, smear a bit of silicone (dielectric) paste inside it and they will be easily removed "the next time".

r.
 
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Old Feb 16, 2008 | 07:57 PM
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Default RE: Plug boots on 01

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Old Mar 15, 2008 | 08:27 PM
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Default RE: Plug boots on 01

Belated update. I drove the car about 30 miles with the boot missing from the #1 plug. I'd get a noticable stubble and flashing check engine light upon deceleration. Otherwise the car ran okay. A new plug wire with its boot cured things.

I use Anti-Seeze on the plug threads and a good dose of silicone grease on the plug boots. We'll see how things come apart in another 30K.
 
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