1992 Volvo 240 Spare Key broke in passenger side door lock!!!!

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Old 07-22-2013, 01:03 PM
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Default 1992 Volvo 240 Spare Key broke in passenger side door lock!!!!

Hey Everyone,

My door locks on my car have been giving me a hard time. My dad suggested I lubricate them and that's exactly what I did. Now they feel like brand new locks. Except for my passenger door lock. Before I did the lubrication my spare key broke in the lock. I bought a locksmith tool set but there is no way to get the broken key out from the outside because of the "vertical door" that gets in the way. I have tried researching on how to take the door lock off or apart and I cant find anything. Any thoughts?

Thanks.
 
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Old 07-22-2013, 01:44 PM
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I've removed the door lock on a 740, I assume a 240 is similar....

basically, remove the inside door panel, remove the weather barrier (plastic sheet). remove the anti-theft guard (curved metal barrier inside door, held on by a big screw near the lock latch in the door jam). fumble around and disconnect the pushrod from the lock, then there's a spring clip you slide off and the lock just comes out the door.

buy a new lock from Volvo, take it and your existing keys to a GOOD locksmith, and they should be able to re-key the new lock to match your existing vehicle keys.

reassembly is the opposite of disassembly
 
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Old 07-22-2013, 02:11 PM
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So what is the process of getting a new door lock? I am not seeing it online anywhere or on the Volvo site?

Thanks.
 
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Old 07-22-2013, 02:12 PM
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Oh, and from your experience what would it usually cost for the locksmith to do the work?

Thanks.
 
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Old 07-22-2013, 05:19 PM
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Get one form a junke yard, practically free...
 
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Old 07-22-2013, 08:16 PM
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Yea I thought about that but that lock was made specifically for that car and most junkyards don't even keep the keys. Therefore, what will I do? Will a locksmith still be able to change it to fit my keys?
 
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Old 07-22-2013, 08:45 PM
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Volvo PN 1382351 or 1382355 is a lock kit for the right-hand door cylinder. one of those, you give the dealer your car's VIN number, and get the lock with the CORRECT keying already. I don't know if this works anymore.


my locksmith said like $50 or something to rekey a lock if I bring it to him already out of the car along with the key to that lock, and the key to the car that I want to use....
 
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Old 07-22-2013, 08:45 PM
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Volvo PN 1382351 or 1382355 is a lock kit for the right-hand door cylinder. one of those, you give the dealer your car's VIN number, and get the lock with the CORRECT keying already. I don't know if this works anymore.


my locksmith said like $50 or something to rekey a lock if I bring it to him already out of the car along with the key to that lock, and the key to the car that I want to use....
 
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