92 960 head gasket DIY??? Help Please
Okay so I am about to possibly buy a 92 960. I have worked on the 760 before but not the 6cyl.
The car is listed as below for $500
I am pretty well mechanically inclined and have worked on tons of cars. I have been searching and not found anything on a DIY for doing the head gasket.
Only thing I have seen is that it is quite hard. I do NOT like taking my cars to mechanics as I usually do everything myself.
Question is...how hard would the head gasket be and is there a DIY anywhere out there? Would this car be worth it?
Thanks in advance!!
The car is listed as below for $500
Car has a blown head gasket. New tires, new "Volvo" timing belt, new "Volvo" AC compressor and parts upgraded to R134a freon. Miles = 174,247. Less than 10,000 miles on new $1200 "Volvo Nivomat" rear shocks. New "Interstate" Battery and "Volvo" Starter Motor Installed last year.
Only thing I have seen is that it is quite hard. I do NOT like taking my cars to mechanics as I usually do everything myself.
Question is...how hard would the head gasket be and is there a DIY anywhere out there? Would this car be worth it?
Thanks in advance!!
I replaced burnt valves in a customer's (well, it's mine now) T5 and I have to admit the job was a real pain in the ***, but after it was done, I would do it again. I never opened up a Volvo before this one. If you feel you are a decent tech and have done head gaskets on other vehicles, you should be fine. Just get a manual for torque specs.
Here is specs from VADIS:
(for the B6304FS motor.....not sure what the difference is between the B6304GS and the B6304FS....they have the same torque specs sheet.)

Here is the TXT:
----Components ----------------------------------------------------------------------Nm-----
Automatic oil coolant pipe.............................................. .........................................35
Exhaust manifold----------------------------------------------------------------------25
Exhaust manifold - heat shield............................................ .....................................15
exhaust system pipe flange/manifold (M10)* -------------------------------------------60
*With M8 stud.............................................. .................................................. .....40
Exhaust system - joins after the three-way catalytic converter (TWC)-------------------25
Exhaust system - pipe over the rear axle.............................................. ....................30
Exhaust system - tail pipe-------------------------------------------------------------30
Idler pulley............................................ .................................................. ............25
Tensioner/tensioner damping unit timing belt--------------------------------------------25
Flanged screw, vibration damper (stage 1)................................................ ................35
Flanged screw, vibration damper (stage 2)---------------------------------------------60°
Camshaft - tensioner damping unit.............................................. .............................24
Camshaft carrier cover----------------------------------------------------------------17
Camshaft pulley............................................ .................................................. .....20
Knock sensor (KS)---------------------------------------------------------------------20
Carrier plate stage 1................................................. ............................................45
Carrier plate stage 2------------------------------------------------------------------50°
Torque converter......................................... .................................................. ......30
Engine mounting----------------------------------------------------------------------50
Engine pad (to bracket).......................................... ..............................................50
Oil cooler - Thermostat housing-------------------------------------------------------30
Oil pan plug.............................................. .................................................. ........40
Oil pump-----------------------------------------------------------------------------10
Oil pressure switch............................................ .................................................. 40
Manifold studs-----------------------------------------------------------------------20
Timing belt tension pulley............................................ .........................................40
Vibration damper (center nut)--------------------------------------------------------300
Cylinder head, stage 1................................................. ........................................20
Cylinder head, stage 2----------------------------------------------------------------60
Cylinder head, stage 3................................................. ........................................130
Coolant pump------------------------------------------------------------------------20
Transmission member............................................ ...............................................50
Transmission pad---------------------------------------------------------------------50
Spark plug (do not lubricate)........................................ .........................................25
(for the B6304FS motor.....not sure what the difference is between the B6304GS and the B6304FS....they have the same torque specs sheet.)

Here is the TXT:
----Components ----------------------------------------------------------------------Nm-----
Automatic oil coolant pipe.............................................. .........................................35
Exhaust manifold----------------------------------------------------------------------25
Exhaust manifold - heat shield............................................ .....................................15
exhaust system pipe flange/manifold (M10)* -------------------------------------------60
*With M8 stud.............................................. .................................................. .....40
Exhaust system - joins after the three-way catalytic converter (TWC)-------------------25
Exhaust system - pipe over the rear axle.............................................. ....................30
Exhaust system - tail pipe-------------------------------------------------------------30
Idler pulley............................................ .................................................. ............25
Tensioner/tensioner damping unit timing belt--------------------------------------------25
Flanged screw, vibration damper (stage 1)................................................ ................35
Flanged screw, vibration damper (stage 2)---------------------------------------------60°
Camshaft - tensioner damping unit.............................................. .............................24
Camshaft carrier cover----------------------------------------------------------------17
Camshaft pulley............................................ .................................................. .....20
Knock sensor (KS)---------------------------------------------------------------------20
Carrier plate stage 1................................................. ............................................45
Carrier plate stage 2------------------------------------------------------------------50°
Torque converter......................................... .................................................. ......30
Engine mounting----------------------------------------------------------------------50
Engine pad (to bracket).......................................... ..............................................50
Oil cooler - Thermostat housing-------------------------------------------------------30
Oil pan plug.............................................. .................................................. ........40
Oil pump-----------------------------------------------------------------------------10
Oil pressure switch............................................ .................................................. 40
Manifold studs-----------------------------------------------------------------------20
Timing belt tension pulley............................................ .........................................40
Vibration damper (center nut)--------------------------------------------------------300
Cylinder head, stage 1................................................. ........................................20
Cylinder head, stage 2----------------------------------------------------------------60
Cylinder head, stage 3................................................. ........................................130
Coolant pump------------------------------------------------------------------------20
Transmission member............................................ ...............................................50
Transmission pad---------------------------------------------------------------------50
Spark plug (do not lubricate)........................................ .........................................25
Last edited by TIPSP; Mar 15, 2009 at 02:22 AM.
Thread
Thread Starter
Forum
Replies
Last Post
96850urbo
Volvo 240, 740 & 940
31
Dec 30, 2009 06:43 PM




