Volvo 850 Made from 1993 to 1997, this Volvo line was available in both a wagon and a sedan, both with were graced with several trim levels.

Exhaust Question

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Old Feb 17, 2012 | 10:50 PM
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Starting to put everything back togther and had a question. I found the gasket for the manifold to turbocharger but I am confused as to if there should be a gasket between the exhaust side of the turbo and the down pipe ?

Also for the coolant/oil feed and return lines they have the threaded bolt for each connection, its been a while since I took it apart and can not remember if there should be a washer on each side of the bolt or just on the top side ? The ones I have only have the washer that fits against colar on each pipe ?
 

Last edited by BigBear854R; Feb 17, 2012 at 10:54 PM.
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Old Feb 18, 2012 | 08:51 AM
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No gasket between exhaust housing and downpipe.

I copper crush washer on both sides of the flange. One against the turbo and one against the head on the bolt.
 
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Old Feb 18, 2012 | 10:34 AM
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Just so I make sure I understand there should be a copper washer on the top and bottom and each coolant and oil line on the turbo center cartridge ?
 
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Old Feb 19, 2012 | 06:02 AM
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If you are talking about the "banjo" bolts then yes, you must have a copper (sometimes it's aluminum) washer between the head of the bolt and the line and the line and the CHRA face.
It's the same as for the banjo bolt on a brake caliper. Copper washer on both sides to make a seal. Always use new washers. I have got away with reusing them but never do it unless you just can't get new as it's not worth the risk it's going to leak.
 
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Last edited by Kiss4aFrog; Feb 19, 2012 at 06:09 AM.
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Old Feb 22, 2012 | 09:53 PM
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Anyone know where to get them at ???
 
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Old Feb 22, 2012 | 11:55 PM
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If you need them fast, Napa
 
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Old Feb 23, 2012 | 03:30 PM
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Or the Dealer. I haven't tried to look for them yet but maybe someone has a kit on Ebay.
 
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