Volvo 850 Made from 1993 to 1997, this Volvo line was available in both a wagon and a sedan, both with were graced with several trim levels.

sway bar bushing removal

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Old Dec 13, 2007 | 07:12 PM
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Default sway bar bushing removal

hi. I have a 96 850. i am trying to put poly bushings on the front swaybar. i have the bushings but when i removed the bushing bracket from the subframe, i noticed that it is one piece. the bushing is wraped in metal, maybe melded to the metal.it got dark so i have to start again tomorrow. the only way i see how to do this job is to press out the bushing from the bracket, then remove the bracket and use a clamp style bracket. anyone have any ideas!!
thanks dave
 
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Old Dec 13, 2007 | 08:16 PM
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Default RE: sway bar bushing removal

I have removed the brackets before and reinstalled them before but it is a major pain.
The top os pressed into the bottom section.
I have pried them apart before then compressed again using a nut and bolt.
Then reinstalled the swaybar back on the car.
 
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Old Dec 13, 2007 | 08:30 PM
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Default RE: sway bar bushing removal

thanks for the responce. you said" The top os pressed into the bottom section. what is an os.
 
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Old Dec 13, 2007 | 08:35 PM
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Default RE: sway bar bushing removal

Sorry typo It is supposed to be the top is pressed into the bottom section.
 
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Old Dec 13, 2007 | 08:36 PM
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Default RE: sway bar bushing removal

also how did you pry them appart. ie. hammer and screwdriver
 
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Old Dec 13, 2007 | 08:41 PM
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Default RE: sway bar bushing removal

Exactly hammer and screwdriver carefully.
 
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Old Dec 13, 2007 | 11:16 PM
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Default RE: sway bar bushing removal

As Tech said, be careful with the screwdriver. I have torn a bushing or two in my time, and of course once they are torn......
 
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Old Dec 14, 2007 | 02:10 PM
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Default RE: sway bar bushing removal

i've been beating on this thing for two hours. the bushing mount is not coming appart. I am going to drill out the bushing and slide the whole assembly off the bar. seeing how the stock piece is two layers thick. should i use a spacer between the energy suspention bar bracket and the subframe?
 
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Old Dec 14, 2007 | 06:08 PM
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Default RE: sway bar bushing removal

How much is the difference in tallness is there?
 
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Old Dec 14, 2007 | 06:11 PM
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Default RE: sway bar bushing removal

a little bigger that a nickle.
broke 7 drill bits before i got the tourch out. i will never do this ever again
 
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Old Dec 14, 2007 | 06:32 PM
  #11  
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Default RE: sway bar bushing removal

Maybe a washer or something like that.
 
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Old Dec 14, 2007 | 09:16 PM
  #12  
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Default RE: sway bar bushing removal

finally got the bushings off. i used a torch to heat up a screwdriver and melt the bushing out, as well as a bunch of drill bits. also used a ratchet strap to pull it off. i would caution anyone who wants to do this mod. i have built motors and worked on many different cars and this is by far the biggest pain in the ***. in the two months i have owned my 96 850 waggon, i have come to realize that the swedesbuild their cars well, but they are not desinged to be worked on. ie what i just did and the pcv. can't wait to see what needs replacing next. my na subaru is a joy to work on in compairson, but nothing breaks on it, only hp mods.
BTW i am new to this form and i have to say that the speedeness of the responce to my questions is outstanding. great form
thanks dave
 
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Old Dec 14, 2007 | 09:30 PM
  #13  
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Default RE: sway bar bushing removal

Glad you finally got it.
 
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Old Oct 24, 2011 | 09:38 AM
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Ok I have ordered the energy suspension kit and looking to do this as well on a 1996 850 GLT. Why can you not just cut the the top band to remove these? Instead of trying to seperate them?
Any other tips would be great. I'm replacing EVERYTHING except motor and tranny and thought since i had the PS Rack out and subframe dropped i would look into this.
 

Last edited by kkarasch; Oct 24, 2011 at 01:26 PM.
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Old Oct 27, 2011 | 04:22 PM
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If you have a 20 mm or 13/16" sway bar the part number is:

Energy suspension 9.5124R or greasable 9.5157R
Looks like AutoZone has the best price.
 
Attached Thumbnails  sway bar bushing removal-sway-bar-bushing-energy-9.5124r.jpg    sway bar bushing removal-sway-bar-bushing-energy-greasable-9.5157r.jpg  
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Old Jun 17, 2012 | 12:18 PM
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According to Haynes:
"On later models the bushings are vulcanized to the anti-roll bar and are not available separately"

So I gave up trying to remove and change them. Unfortunate because mine are deteriorated from oil.

Check the pic.
 
Attached Thumbnails  sway bar bushing removal-img_1462-small-.jpg  
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