Volvo S40 The S40 is Volvo's most affordable sedan with all the amenities of a luxury sports car.

Rear Caliper piston re-set

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Old Jun 23, 2015 | 01:53 PM
  #1  
malcolm2's Avatar
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From: Nashville
Cool Rear Caliper piston re-set

Replaced the rear pads on the '01 S40. As the manual stated the caliper piston needs to be screwed CW back into the caliper body. Another place for a special tool, yee-haw. I tried some needle nose vise grips. I could get the piston to turn, but it did not seem to be retracting. Book said pressure was needed while turning.


I resorted to the C-clamp that I use on all my other cars. The plan was to add some pressure with the clamp and try to turn the piston with the vise grips.


I guess I got lucky that there was enough friction between the piston face and the c-clamp. Cause as I turned the C-clamp tighter, the piston began to turn AND retract with only the c-clamp turning the piston.


Not sure how everyone else does it, but it sure did work.
 
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Old Jun 23, 2015 | 02:59 PM
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My old Saturn was like this, havn't had to do th rear pads on my S40 yet

But on my Saturn I always just rented a tool from Autozone to compress and turn the caliper at the same time.
 
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Old Jun 24, 2015 | 08:31 AM
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I'm looking at this job soon. I believe the Autozone-type stores lend the special tools as well.
 
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Old Jun 24, 2015 | 12:41 PM
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Originally Posted by mf70
I'm looking at this job soon. I believe the Autozone-type stores lend the special tools as well.
Up here (Toronto, Canada) you can rent the appropriate tool from Partsource (free of charge). I ended up using it regularly enough that I just bought the tool for $50. It's useful to have around.
 
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Old Jun 25, 2015 | 08:16 AM
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Here is the tool Autozone 'loans' out:

OEM/Disc brake caliper tool set 27111 at AutoZone.com - 5 reviews

Autozone used to lend them out. They changed their policy and now you are just buying the tool, this one is $60, and then return it for a full refund when you are done. This would have been a PITA when I was younger as I would have had to borrow the money to 'loan' it. But their normal return policy applies now so you can keep the tools for 3 months I believe.
 
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