Need help from someone experienced with s80 repair
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Junior Member
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Need help from someone experienced with s80 repair
Hey, Ive got a 2004 6cyl s80. It needs a new flywheel and me and my brother are going to try to repair it ourselves. If anyone has done transmission work or perhaps even replaced the flywheel specifically we could use any of your tips or expertise. What we need are tips as far as what sort of book to buy, service manual, ect. What special tools, if any, we need. And any potential problems as far as removing the transmission. Any help is appreciated. Thanks!
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Joined: Jul 2009
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21: Crank mechanism, B6294T
Print Replacing the carrier plateSpecial tools:
999 5112
999 5678
RemovalPreparatory work
Remove the transmission according to Transaxle, removing .
Removing the carrier plate
Remove the engine speed (RPM) sensor with the bracket. Place it to one side.
Block the carrier plate using gear sector 999 5112 .
Check the crankshaft seal for leakage.
To replace the crankshaft seal, refer to the car model and year.
InstallationInstalling the carrier plate
Note! Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.
Use tool 999 5678 , which consists of 3 studs with nuts.
Locate gear sector 999 5112 against the carrier plate.
Pull the flywheel towards the crankshaft using the three nuts on special tool 999 5678 .
Caution! The carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.
Install 7 new screws. Tighten crosswise. Tighten to 45 Nm.
Remove the 3 nuts and studs.
Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm. Then angle-tighten all 10 screws crosswise to 50°.
Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm.
Finishing
Install the transmission according to Transmission, installing .
Print Replacing the carrier plateSpecial tools: 999 5112
999 5678
RemovalPreparatory work
Remove the transmission according to Transaxle, removing .
Removing the carrier plate
Remove the engine speed (RPM) sensor with the bracket. Place it to one side.
)
Block the carrier plate using gear sector 999 5112 .
- Remove:
<LI class=commonText>all screws
<LI class=commonText>the carrier plate - gear sector 999 5112 .
)
Check the crankshaft seal for leakage.
To replace the crankshaft seal, refer to the car model and year.
InstallationInstalling the carrier plate
)
Note! Ensure that the mating surfaces on the crankshaft and carrier plate are completely clean.
Use tool 999 5678 , which consists of 3 studs with nuts.
- Install:
<LI class=commonText>The 3 studs belonging to tool 999 5678 , distributed as illustrated - the carrier plate.
Locate gear sector 999 5112 against the carrier plate.
Pull the flywheel towards the crankshaft using the three nuts on special tool 999 5678 .
Caution! The carrier plate must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.
Install 7 new screws. Tighten crosswise. Tighten to 45 Nm.
Remove the 3 nuts and studs.
Install the remaining 3 new screws. Tighten the screws. Tighten to 45 Nm. Then angle-tighten all 10 screws crosswise to 50°.
Install the engine speed (RPM) sensor with the bracket. Tighten to 10 Nm.
Finishing
Install the transmission according to Transmission, installing .
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