Odometer works off and on 92 240
I've recently been posting a lot of questions about my car and am successfully fixing things. Now I have a question about my odometer, it will run the whole time driving, than another time won't work at all, every other gauge works. (It's rare the trip works I don't think it does at all)What is usually the cause of this and can it be difficult to figure out? I don't wanna rip it out and not know what I'm doing. Thanks
Last edited by ctmca9; Mar 1, 2014 at 05:22 PM.
So if it goes sometimes it's probably not that little gear?
if its not mechanical, its electrical. the speedo outputs pulses to the odometer, which counts those pulses via a tiny motor and drives a chain of gears to divide down the miles.
could be a bad solder connection, or a flakey capacitor (not at all uncommon in 20+ year old electronics). but it could be a intermittent mechanical thing too, maybe only part of a tooth is missing, and sometimes it will engage, then go around a whole another circle (which might be a bunch of miles).
there's really no way to know without taking it apart and going from there.
could be a bad solder connection, or a flakey capacitor (not at all uncommon in 20+ year old electronics). but it could be a intermittent mechanical thing too, maybe only part of a tooth is missing, and sometimes it will engage, then go around a whole another circle (which might be a bunch of miles).
there's really no way to know without taking it apart and going from there.
When I got my car 5 years ago the odo was broken; hadn't worked in 7 years. I replaced the "little gear" and hurrah! it was working. But since then it has periods where it doesn't start moving until the car has been moving-sometimes a minute, sometimes 5 or 10 min. This happens only when the car has sat for overnight, especially bad in the cold winters we have here in Nor. Calif.
Also, more likely to happen when the car was stopped and there are three of more tumblers being rotated.
I think it is a friction issue; I have had the odo out several times replacing the larger gear, and lubing the tumbler mechanism. I started out using graphite; that didn't help. I most recently used a silicone spray lube that seems to minimize the non-rotating issue. Also, be sure that the gears you replace don't spin on their shafts.
Also, more likely to happen when the car was stopped and there are three of more tumblers being rotated. I think it is a friction issue; I have had the odo out several times replacing the larger gear, and lubing the tumbler mechanism. I started out using graphite; that didn't help. I most recently used a silicone spray lube that seems to minimize the non-rotating issue. Also, be sure that the gears you replace don't spin on their shafts.
When I got my car 5 years ago the odo was broken; hadn't worked in 7 years. I replaced the "little gear" and hurrah! it was working. But since then it has periods where it doesn't start moving until the car has been moving-sometimes a minute, sometimes 5 or 10 min. This happens only when the car has sat for overnight, especially bad in the cold winters we have here in Nor. Calif.
Also, more likely to happen when the car was stopped and there are three of more tumblers being rotated.
I think it is a friction issue; I have had the odo out several times replacing the larger gear, and lubing the tumbler mechanism. I started out using graphite; that didn't help. I most recently used a silicone spray lube that seems to minimize the non-rotating issue. Also, be sure that the gears you replace don't spin on their shafts.
Also, more likely to happen when the car was stopped and there are three of more tumblers being rotated. I think it is a friction issue; I have had the odo out several times replacing the larger gear, and lubing the tumbler mechanism. I started out using graphite; that didn't help. I most recently used a silicone spray lube that seems to minimize the non-rotating issue. Also, be sure that the gears you replace don't spin on their shafts.
I'll obviously just have to do it to find out , but I have no garage to work in and it snows/cold 24/7 pretty much most the year where I live, do not wanna do it freezing my *** off. So the whole gauge cluster will come out and I'm guessing the odo just unscrews, are the gears accessible right there or will I have to take off more? I can't find any good pictures to give me an idea or diagrams .
here's how you take apart the speedo assembly to get at the odometer mechanicals.
cleanflametrap.com
cleanflametrap.com
There is also Dave's site showing how it's done with the replacement parts if need be. Volvo 240 Odometer Repair
To take the cluster out is real easy. It is held on by four screws. Two on the left and two on the right. Therefore, remove the two blank square on the right (or the gauge bezel if you have a small gauge there instead) and you will see two screws.
The other two are under the headlight and dimmer **** plate. Pull off the ***** with force, pop off the plate and there may be an additional metal plate under that you should remove as well. Since you have a '92, you should have four wires going to the cluster, unless you have a tachometer in the cluster, the five wires. All have different connectors, so just take not of where they go, but it is pretty easy.
To take the cluster out is real easy. It is held on by four screws. Two on the left and two on the right. Therefore, remove the two blank square on the right (or the gauge bezel if you have a small gauge there instead) and you will see two screws.
The other two are under the headlight and dimmer **** plate. Pull off the ***** with force, pop off the plate and there may be an additional metal plate under that you should remove as well. Since you have a '92, you should have four wires going to the cluster, unless you have a tachometer in the cluster, the five wires. All have different connectors, so just take not of where they go, but it is pretty easy.
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