Volvo 850 Made from 1993 to 1997, this Volvo line was available in both a wagon and a sedan, both with were graced with several trim levels.

Manual Swap Progress

Thread Tools
 
Search this Thread
 
  #1  
Old 12-14-2008, 10:22 PM
ludeless's Avatar
Senior Member
Thread Starter
Join Date: May 2005
Location:
Posts: 230
Likes: 0
Received 0 Likes on 0 Posts
Default Manual Swap Progress

The swap is well underway now...got a bunch of work done today...got the old auto shifter out finally, took the front seat out to give myself some working room



Name:  IMG_6135.jpg
Views: 377
Size:  46.2 KB

Name:  IMG_6123.jpg
Views: 403
Size:  54.3 KB


The Shifter Cables in... Didn't put the new shifter housing in yet...was having a hell of a time making the cables fit. Is there a trick to that? I know they gotta slide through the holes and get clipped in but there's like no slack on those suckers.. Do i need to pull the cables through the firewall pass thorough more?

Also needed to get some stuff to grease up the shifter ball joints. Theres a ton of dirt and stuff on the new shifter, so i wanna clean that up before putting it together.

Name:  IMG_6125.jpg
Views: 512
Size:  70.1 KB


Got the old brake pedal and bracket out....that thing was a major pain in the ***. Had to disconnect the steering column and pull it almost all the way out to get the stupid bracket off.

Name:  IMG_6124.jpg
Views: 437
Size:  63.1 KB

New Pedals ready to go in...need to order a new first...

Name:  IMG_6128.jpg
Views: 366
Size:  64.5 KB


Took me FOREVER to figure out how to get that firewall grommet pushed in. Originally i had the cables going on the left side, in front of the steering rack... Finally figured out they were supposed to go in behind it instead.

Name:  IMG_6129.jpg
Views: 452
Size:  87.2 KB



Replaced the rubber bushings on the shifter ends w/ brass bushings too.

Name:  volvowrench007.jpg
Views: 336
Size:  31.3 KB



Name:  volvowrench003.jpg
Views: 577
Size:  29.5 KB



 
  #2  
Old 12-14-2008, 10:27 PM
tech's Avatar
Administrator
Join Date: Sep 2004
Location: Orlando, Florida
Posts: 36,351
Likes: 0
Received 40 Likes on 38 Posts
Default RE: Manual Swap Progress

Looking really good. I cannot help much on the cables though haven't messed with them myself as of yet.
I want to do this on my car hopefully once I get back to work.
 
  #3  
Old 12-15-2008, 10:20 PM
Psaboic's Avatar
Super Moderator
Join Date: Jan 2006
Location: SW, WA
Posts: 2,516
Received 34 Likes on 34 Posts
Default RE: Manual Swap Progress

Great job. My son saw this and was wondering how much it cost (or at least an estimate). He would love to put a 5 speed in the 95 Turbo sedan
 
  #4  
Old 12-15-2008, 10:42 PM
tech's Avatar
Administrator
Join Date: Sep 2004
Location: Orlando, Florida
Posts: 36,351
Likes: 0
Received 40 Likes on 38 Posts
Default RE: Manual Swap Progress

Some people on VS sell the kits with everything for about 1K (Used parts)
 
  #5  
Old 12-15-2008, 11:25 PM
ludeless's Avatar
Senior Member
Thread Starter
Join Date: May 2005
Location:
Posts: 230
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Manual Swap Progress

Yep...plan on 1k at least. I paid 800 for the trans (used from a '95 850 na w/ ~90k miles), pedal set/shifter/cables, master and slave cylinders/hoses, pedal brackets, and a bunch of misc clips and stuff. I needed another ~$200 for the "R" Clutch....could have gotten the original clutch kit included but it wouldn't hold the power so got something that would take it and not instantly wear out.

I have found a few places around here and in Windsor, canada that you can get the trans alone for about $300...but all the other parts add up very quicly if buying new which is why i went with the 'kit'...which can really be found from any manual 850...if you're willing to part it out yourself.
 
  #6  
Old 12-16-2008, 12:07 AM
TIPSP's Avatar
Got Boost?
Join Date: May 2008
Posts: 3,486
Likes: 0
Received 4 Likes on 4 Posts
Default RE: Manual Swap Progress

Sweet.

So...once it is all together, I will take her of your hands.
 
  #7  
Old 12-16-2008, 07:18 PM
VJZ's Avatar
VJZ
VJZ is offline
Senior Member
Join Date: Oct 2008
Location: Bremen, IN
Posts: 538
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Manual Swap Progress

Bah

I'd love to do this but it is TOTALLY not cost effective for me. See, I have the SC300 that needs to be pampered first.

Nice job and nice car! I can't wait to see the results.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ibified
Volvo 850
22
10-18-2010 10:43 AM
ludeless
Volvo 850
11
05-26-2008 05:14 PM
TheSteelKnight
Volvo S60 & V60
14
09-15-2007 11:51 AM
KINGI5T850
Volvo 850
1
05-08-2006 01:38 AM



Quick Reply: Manual Swap Progress



All times are GMT -5. The time now is 07:24 AM.