Volvo S40 The S40 is Volvo's most affordable sedan with all the amenities of a luxury sports car.

S40 01 Exhaust Manifold Gasket Replacement

Thread Tools
 
Search this Thread
 
Old Oct 3, 2017 | 02:35 PM
  #1  
StillTrying's Avatar
Thread Starter
|
Junior Member
Joined: Sep 2016
Posts: 4
Likes: 0
Default S40 01 Exhaust Manifold Gasket Replacement

Hi Guys,

Well - I survived replacing the PCV Oil Trap / Breather Box system - new hoses and all. Now I have a damaged #4 Cylinder Exhaust Manifold Gasket. Probably due to a leaking Camshaft Oil seal, recently replaced with no new oil leaks.

I would be grateful for tips on not screwing up re:
** Breaking studs, seized nuts - what to spray on them to loosen ??
** How to get the exhaust manifold off - been told I may have to pry it off and don't want to damage the ?block?
** Can I just loosen the nuts and pull it back enough to put on the new gaskets - or do I have to remove other parts like the ? turbo drain tubes?

You can tell I am a newbie, but I did the above two jobs so I have a little experience.

Many thanks in advance for your help.

Tom
 
Reply
Old Oct 3, 2017 | 07:04 PM
  #2  
mt6127's Avatar
Super Moderator
Joined: Mar 2012
Posts: 9,601
Likes: 540
From: Burlington, VT
Default

PB Blaster rusty bolts and let them it soak in overnight if possible. I would not worry about damaging the block - once all the stud nuts are off there shouldn't be anything keeping it stuck to the block as the gasket is dry. The manifold needs to come off as the gasket has bolt holes for the studs. Keep in mind that the turbo bolts to the manifold so you need to remove that as well (including oil and water lines). Check YouTube for vids on removing turbos. I'd pull the manifold off and inspect for cracks, broken studs (which can be unscrewed from the block).
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
steve k
Volvo 240, 740 & 940
3
Jun 26, 2017 09:59 PM
jorhyne
Volvo 240, 740 & 940
8
Jun 19, 2015 04:08 PM
Jono
Volvo 240, 740 & 940
8
Oct 24, 2013 09:57 PM
xtwister
Volvo 850
31
May 4, 2013 07:56 PM
djeep242
Volvo 240, 740 & 940
1
Jul 16, 2009 10:42 PM




All times are GMT -5. The time now is 05:54 PM.