Just got a 960....1996

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Old Oct 24, 2011 | 03:16 PM
  #101  
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Originally Posted by rspi
Someone on here did a head gasket replacement, can't remember who but I think he may have done a write up. Also, most people rig the cams so that they come out and don't move. You can probably learn a lot from the 850 section sticky that talks about the head gasket. These motors are very simular.

If you start a new thread calling it "head gasket replacement 960" you will likely get some experience people pop in within a day or two. The problem is, you work and move so fast that you will be done before most people reboot their computers.

One thing, I believe they warned people against that copper gasket sealer stuff. I could be wrong though. Search and read.
Good advice but of no use. He probably has the Head Gasket done by now.
 
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Old Oct 24, 2011 | 03:19 PM
  #102  
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Here are a few links:

https://volvoforums.com/forum/volvo-...dgasket-48908/

https://volvoforums.com/forum/volvo-...equence-48284/

https://volvoforums.com/forum/volvo-...install-45816/

Oh yea, Shelby and Dan are good 960 guys as well.

BTW, I seen foam in my 960 motor a few times and I live in Arkansas. Nothing in the oil drain.
 
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Old Oct 24, 2011 | 03:21 PM
  #103  
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@ Henry; You're probably right. LOL
 
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Old Oct 24, 2011 | 03:31 PM
  #104  
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Originally Posted by rspi
@ Henry; You're probably right. LOL
That gasket better be pretty torn up!!!
 
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Old Oct 24, 2011 | 04:21 PM
  #105  
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I doubt it. The sad thing is that he pulled the head apart without doing a compression test. It would have been good to know if you needed to do anything to a valve or piston before tearing into it.
 
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Old Oct 24, 2011 | 05:02 PM
  #106  
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awesome thanks guys.....ive already been taking photos of whats done so far...ill start a new thread just for this endeavor.
 
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Old Oct 24, 2011 | 05:04 PM
  #107  
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for the record, i havent pulled anything but what i posted earlier....getting my info, and resources in check before i even open the motor...
 
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Old Oct 24, 2011 | 05:34 PM
  #108  
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just drained the oil......NO WATER...im waiting for it to drain all the way to inspect the pan i drained it into....condensation, showing on the dipstick...REALLY??....wow

now i am glad i waited....lol
 
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Old Oct 25, 2011 | 09:12 AM
  #109  
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im speechless......this makes no sense after seeing the dipstick....but considering the chance that it may have been pulled out a bit....dew forming...ect...either way, its wierd.
 
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Old Oct 25, 2011 | 09:20 AM
  #110  
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What am I looking at?
 
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Old Oct 25, 2011 | 09:34 AM
  #111  
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thats the oil i drained from the motor....its in need of changing, but NO WATER......blew my mind....no seals on this motor have been breached...thank god....

now i will re-assemble, and get the propper tests done to find the reason for the rough idle and coolant pressure...

as for oil, the last change, they put in 10w30.....should i go thicker, like on a normal high mileage car....i was thinking 10w40...??

and thanks guys, i know im fast with the labor, but im glad u guys were wrong...i didnt have it all apart....now i just need to put back in a million bolts...lol
 
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Old Oct 25, 2011 | 09:44 AM
  #112  
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Originally Posted by mileycyrus
thats the oil i drained from the motor....its in need of changing, but NO WATER......blew my mind....no seals on this motor have been breached...thank god....
I wasn't sure what I wasn't seeing.


Originally Posted by mileycyrus
now i will re-assemble, and get the propper tests done to find the reason for the rough idle and coolant pressure...
What did you take apart then?


Originally Posted by mileycyrus
as for oil, the last change, they put in 10w30.....should i go thicker, like on a normal high mileage car....i was thinking 10w40...??
Synthetic 10W30. Until you discover problems, keep it simple.
 
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Old Oct 25, 2011 | 09:57 AM
  #113  
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just the air pump tubing.....injector plugs, valve cover bolts...(didnt pull it off), coils, cam sensor, little ****......

as for oil, i dont know if they used synthetic before, does that matter?...

and plugs, whats best, ill do those as well.....

ill basically turn this into a tune up.
 
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Old Oct 25, 2011 | 10:03 AM
  #114  
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HOW IT SITS NOW.....









 
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Old Oct 25, 2011 | 10:07 AM
  #115  
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Originally Posted by mileycyrus
just the air pump tubing.....injector plugs, valve cover bolts...(didnt pull it off), coils, cam sensor, little ****......
These engines have no valve covers, per se. The Head has a lower and upper section. Do you take out the bolts for the upper section? Or just the plastic thing that reads "24V"?



Originally Posted by mileycyrus
as for oil, i dont know if they used synthetic before, does that matter?...

and plugs, whats best, ill do those as well.....

ill basically turn this into a tune up.
Whiteblocks like synthetic. Dyno oil works too. Just change it more often.

Plugs: get Volvo Genuine from FCP ($ 25 for a 6-pack).
 
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Old Oct 25, 2011 | 10:08 AM
  #116  
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the one orange threaded bolt concerns me....any thoughts?
 
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Old Oct 25, 2011 | 10:10 AM
  #117  
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[QUOTE=Henry10;293594]These engines have no valve covers, per se. The Head has a lower and upper section. Do you take out the bolts for the upper section? Or just the plastic thing that reads "24V"?

ther top head cover bolts are off....but its tight....so i was going to clean the bolts, and re-bolt it....in sequence...
 
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Old Oct 25, 2011 | 10:11 AM
  #118  
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WTH? You need to take the Upper Section off, re-seal it, tighten it with the press-tool, and re-install new bolts.

I think I see one of your coil boots cracked. Take a closer pic.
 
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Old Oct 25, 2011 | 10:15 AM
  #119  
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i really need to re-seal it....its like its glued down...nothing moved...seems like it was never meant to be opened.....

you really dont think i can just bolt it back...??..even for now?..
 
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Old Oct 25, 2011 | 10:16 AM
  #120  
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the boots are all good....ive looked them over 3 times or so, during all this....
 
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