Volvo S60 & V60 The mid level Volvo sedan and wagon that offer power, performance and an exciting ride.

02 S60 coolant temp sender

Old Dec 7, 2018 | 11:09 PM
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Default 02 S60 coolant temp sender

I took my s60 to a shop with a faulty coolant temp sender.(30 degrees in the a.m. start up car, alarms go off pull car over overheating) two weeks later, same problem. He blows me off, treats me like a third class citizen. The only reason the shop is doing the work is because I’m waiting for a spine surgery. I’m on disability. Otherwise I would be. Under the hood I find that the mechanic cut the wires on my thermocouple before the plug, cut an old sender out of a different car at his shop, and wired it in mine to fix my issue. Here’s the question, can I cut the wires and solder the original back in? I thought thermocouples measure resistance and soldering them changes the resistance. Therefore you never cut and solder? Or do I have to trace those back and rewire the entire thing over? This mechanic could have replaced the original for $18.96 my cost. Instead I feel I have a major repair on my hands! Oh, it just so happens he sold me the car a month ago, I’ve had it to him three times, still same issues. Took it to another shop and they fixed some. But, I’m feeling like I got got by this guy. I will post pics. Also, when the auto parts guy gave me what he said was oem, it’s a black plug around a grey plug with very small female slots x2.
 

Last edited by Newtovolvo88; Dec 7, 2018 at 11:21 PM. Reason: Pics
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Old Dec 8, 2018 | 08:40 PM
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yes its just a thermocouple with two wires. with that said, why would you want to put the original back in? If you think the temp sensor is the problem - measure its resistance cold and again warm to see if its in spec. If the part is bad, just go online and find an aftermarket part that fits and do the job right.
 
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Old Dec 9, 2018 | 08:31 AM
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Default Clarification

Originally Posted by mt6127
yes its just a thermocouple with two wires. with that said, why would you want to put the original back in? If you think the temp sensor is the problem - measure its resistance cold and again warm to see if its in spec. If the part is bad, just go online and find an aftermarket part that fits and do the job right.
what I meant was put it back to oem with new sensor. Who knows what he did with the old one?
 
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Old Dec 9, 2018 | 08:26 PM
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temp sensors are fairly generic with the exception of the connector (fyi, so are oxygen sensors) so the questions become does the current device work correctly and is the wire splice good for the long term. Check out https://www.autozone.com/repairinfo/...00c15280217cd7 for a table on measuring resistance. As far as the splice, if you aren't happy with what he did, I'd put a new part in - but no rush (lol - to mean that means wait for warmer weather and do it yourself).
 
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Old Dec 9, 2018 | 09:11 PM
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Default Perfect

Originally Posted by mt6127
temp sensors are fairly generic with the exception of the connector (fyi, so are oxygen sensors) so the questions become does the current device work correctly and is the wire splice good for the long term. Check out https://www.autozone.com/repairinfo/...00c15280217cd7 for a table on measuring resistance. As far as the splice, if you aren't happy with what he did, I'd put a new part in - but no rush (lol - to mean that means wait for warmer weather and do it yourself).
I just minutes ago found this. I was leaning that direction. I actually just told my wife I felt like an idiot because I can make all this stuff myself. I was a crane technician for several years after being a millwright. I know this stuff. I think it could be 10 months on pain killers waiting for a spine surgery so that my legs work correctly and I can get back into a manual. Ugh. The reason I didn’t do it myself.
 
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