Volvo XC90 This mid-sized SUV offers the driver and passengers Volvo luxury and quality with sport utility capability.

Muffler to Catalytic Convertor Flange Gasket...Bolts no longer have threads!!!

Old Dec 20, 2017 | 08:06 PM
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mcu
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Default Muffler to Catalytic Convertor Flange Gasket...Bolts no longer have threads!!!

Hi,

I started my 2006 xc90 2.5 AWD yesterday and hear a big exhaust leak. Got under and saw that the exhaust had separated at the flange where the muffler connects to the converter. I picked up a new gansket and parts store said 3/8 bolt and nut would do. Trying to install it now but it seems like the bolt was probably welded on from factory onto the flange, but i have no more thread. It fits and sites in perfect now but i need something to keep the two from coming apart when i drive. I am afraid to try to remove the bolt as I don't want to break the flange, so please send me your suggestions,

Thanks
 
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Old Dec 28, 2017 | 10:46 AM
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use a tap to rethread. or remove the bolt with a grinder.
 
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